The Gildan Softstyle T-Shirt (commonly the G640 model) is an excellent choice for custom apparel when you are looking for a softer, more fashion-forward, and lightweight feel compared to the traditional Heavy Cotton line.
It is often chosen for retail or event merchandise where comfort and a modern fit are prioritized. Key Features for Custom Printing
The main difference between the Softstyle and the Heavy Cotton is its fabric construction and feel:
- Weight and Feel (The “Softstyle”):
- It is a lightweight fabric, typically 4.5 oz/yd², which is noticeably lighter than the Heavy Cotton (5.3 oz/yd²).
- It is made from a finer ring-spun cotton (solid colors are 100% ring-spun U.S. cotton), which is processed to be much softer and smoother to the touch. This is where the “Softstyle” name comes from.
- Print Surface Quality:
- The ring-spun cotton results in a much smoother and more uniform surface than regular open-end cotton. This smoothness is highly beneficial for high-detail printing.
- It takes Direct-to-Film (DTF) printing and Discharge Printing exceptionally well due to the fine, smooth weave. It also works great with Screen Printing.






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