The Gildan Heavy Cotton Long-Sleeve T-Shirt (most commonly the G540 or the similar G2400 Ultra Cotton model) is a highly recommended option for custom apparel due to its construction and surface quality.
Here is a breakdown of the key features that make it suitable for custom printing:
Product Specifications
- Weight & Material: It is a medium-to-heavyweight shirt, with the G540 at 5.3 oz./yd² and the G2400 at 6.0 oz./yd². Solid colors are generally made from 100% U.S. cotton.
- Composition:Â The material is a tightly knit cotton jersey, which provides a smooth, reliable surface that is ideal for decoration. Color blends like Ash Grey (99/1 cotton/polyester) and Sport Grey (90/10 cotton/polyester) offer slight variations in composition.
- Fit and Features: It features a classic, relaxed fit with ribbed cuffs to provide a snug fit at the wrist, a key differentiator from the short-sleeve version. It also has a taped neck and shoulders for comfort and durability.
Best Customization Methods
The Heavy Cotton Long-Sleeve is compatible with nearly all standard apparel customization techniques:
- Screen Printing:Â This is the most cost-effective and versatile method for large orders, producing crisp colors and a durable finish on the cotton surface.
- Direct-to-Film (DTF):Â Excellent for designs with many colors or gradients.
- Water-based and Plastisol Transfers/Inks:Â Common ink types used for screen printing that work well on this fabric.
- Embroidery:Â Ideal for a premium, textured, and professional look.







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